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Our Recycling Process
A systematic approach to transforming end-of-life batteries into valuable resources through advanced technology and sustainable practices.
Advanced Technology Meets Sustainability
Our state-of-the-art recycling process combines mechanical and hydrometallurgical techniques to achieve industry-leading recovery rates while maintaining the highest environmental standards.
Every step is carefully monitored and optimized to ensure maximum material recovery, minimal waste generation, and complete compliance with environmental regulations.
1
Collection & Initial Sorting
Used batteries are collected from various sources, including industrial partners, collection centers, and consumer drop-off points. Upon arrival at our facility, they undergo an initial manual sorting process based on chemistry and type to ensure efficient downstream processing.
Key Benefit
Ensures proper categorization and safe handling of diverse battery types.
2
Discharge & Safety Preparation
Before further processing, batteries are safely discharged to neutralize any residual energy, preventing thermal runaway and ensuring the safety of our personnel and equipment. This critical step prepares the batteries for mechanical and chemical treatment.
Key Benefit
Mitigates safety risks and prepares batteries for subsequent processing.
3
Mechanical Dismantling & Shredding
Discharged batteries are mechanically dismantled and shredded into smaller, manageable pieces. This process liberates the valuable internal components, such as electrode materials, casings, and separators, making them accessible for recovery.
Key Benefit
Breaks down batteries to expose valuable internal components.
4
Material Separation & Black Mass Recovery
Following shredding, advanced separation techniques, including magnetic, eddy current, and density separation, are employed to isolate different material fractions. The 'black mass' (a powder rich in lithium, cobalt, nickel, and manganese) is carefully collected for hydrometallurgical processing.
Key Benefit
Extracts high-value black mass and other recyclable materials.
5
Refining & Material Reintroduction
The recovered black mass undergoes a sophisticated hydrometallurgical refining process to extract and purify individual critical metals to battery-grade specifications. These high-purity materials are then ready to be reintroduced into the manufacturing of new batteries or other industrial applications, closing the loop.
Key Benefit
Produces high-purity, battery-grade materials for new products.
Environmental Impact
Our process delivers measurable benefits for the planet
95%
Material Recovery Rate
Industry-leading efficiency in extracting valuable materials
80%
Energy Savings
Compared to mining virgin materials from ore
70%
COâ‚‚ Reduction
Lower carbon footprint versus primary production